K-TLS, the smart positioning system for the K-DUCER!
K-TLS is Kolver's new intelligent positioning system for precision assembly, ensuring that every screw is not only fastened to the correct torque but also in the right position. The key innovation lies in its ability to be fully managed through the K-DUCER, eliminating the need for additional control units for arm positioning. With all the advanced features of the K-DUCER at your disposal, including connectivity and interoperability with MES and PLC systems, K-TLS simplifies the process.
By centralizing control within a single, intuitive interface, K-TLS enhances efficiency and ease of use, making error-proof assembly accessible to all.
Key features
• Plug-and-play connection with the K-DUCER
• Control unit integrated within the K-DUCER
• 24 sequences, 200 programs, and up to 150 screws per program
• High precision with programmable tolerance
• Connectivity with MES or PLC systems
• Real-time position data
• Compatible with CAR, LINAR1, LINAR2, LINART, and SAR XYZ arms
• Use two arms and screwdrivers simultaneously with a single K-DUCER via Dock05.
TLS1 positioning system
For all of our other screwdrivers, the TLS1 is an intelligent system that error-proofs your assembly ensuring that every screw is in the correct location at the right torque.
The TLS1 control unit, connected to the desired arm and screwdriver controller, allows the user to program assembly sequences and X-Y coordinates for each screw with its integrated keypad.
Fastening programs are automatically selected and enabled from the screwdriver controller based on the TLS1 Arm locations and current sequence step. No PC is required.
Note: if a plug-and-play solution that is integrated directly into the screwdriver controller is needed, we recommend the K-TLS.
Key features
• 8 programs, and up to 35 screws per program
• Screw position (length/angle) with accuracy: length ±1 mm; angle ±1°.
• Programmable tolerance and manual reset.
• Password protected.
• External keyboard and serial port for easy programming and statistics.
• Compatible with CAR, LINAR1, LINAR2, LINART, and SAR XYZ arms
Torque reaction arms
Support arms manoeuvre smoothly as they absorb the torque reactions from the screwdrivers providing ergonomic support for the operator. They reduce RMI (Repetitive Motion Injury) and CTS (Carpal Tunnel Syndrome) while boosting production.
Folding and Linear Torque Reaction Arm Series
Torque folding arms have been designed to eliminate the reaction generated by screwdrivers when they stop at the pre-set torque.
Options include table or wall mount.
Linear arms keep the tool perpendicular and prevent cross threading and side load. Each model extends in horizontal direction and arm length is adjustable. The fluid movement increases precision and production for a variety of torque applications.
Telescopic Carbon Arm Series
CAR series torque reaction arms eliminate the reaction that screwdrivers generate when they stop at the pre-set torque (up to 50 Nm).
Their carbon structure makes them extremely lightweight and incredibly resistant at the same time. This means that they resist degradation in high fatigue applications much better than conventional materials.
Suspended Torque Arm Series
SAR Suspended Torque Arms are the ideal solution to increase productivity. They can be easily installed on most workplaces to help the operator handle the screwdriver in total safety and stability while keeping the workspace clear. With minimized reaction force you will also improve finished product quality because there is no movement of the tool and all torque is absorbed in the joint.
Three models available, depending on the motion of the axes.
SAR arms are supplied without tool holder – to be purchased depending on the screwdriver used (see table below).
All 100% made in Italy.
Folding and Linear Torque Reaction Arms
| Model | Code | Arm Weight kg | Max Payload kg | Min Reach mm | Max Reach mm | Max Torque Nm |
|---|
PA2KOL
3D | 010600 | 2.5 | 1.5 | 440 | 640 | 20 |
PA7KOL
3D | 010602 | 4.2 | 10* | 500 | 950 | 50 |
PS7KOL
3D | 010603 | 5.3 | 10* | 300 | 1000 | 50 |
LINAR1
2D2D expl3D | 010681 | 1.5 | 1.5 | 184 | 665 | 25 |
LINAR2
2D2D expl3D | 010682 | 1.5 | 1.5 | 184 | 665 | 50 |
LINART
2D3D | 010683 | 1.6 | 1.4 | 114 | 740 | 25 |
* Required payload is to be specified with order
Linear Torque Reaction Arms with Autoadvance Kit
| Model | Code | Arm Weight kg | Piston Stroke mm | Min Reach mm | Max Reach mm | Max Torque Nm |
|---|
| LINAR2/A | 010682/A | 6.1 | 0 - 50 | 184 | 665 | 50 |
The Autoadvance kit can be supplied separately (code: 020099)
Telescopic Torque Reaction Arms
Suspended Torque Arms
| Model | Code | Arm Weight kg | Max Payload kg | Vertical Z Stroke mm | Horizontal X Stroke mm | Lateral Y Stroke mm | Max Torque Nm |
|---|
SAR15 Z
2D2D expl | 010690/Z/5 | 1.2 | 1.8 | 364 | - | - | 15 |
SAR15 XZ 85
2D2D expl3D | 010690/XZ/85 | 1.2 | 1.8 | 364 | 692 | - | 15 |
SAR15 XYZ 855
2D2D expl3D | 010690/XYZ/855 | 1.7 | 1.3 | 885 | 692 | 376 | 15 |
Tool holders for SAR arms:
Tool holder for PLUTO and RAF series inline screwdrivers (code: 010695)
Tool holder for FAB, NATO & MITO series inline screwdrivers (code: 010698)
Tool holder for right angle PLUTO screwdrivers (up to 15 Nm) (code: 010695/P)
Tool holder for K-DUCER series screwdrivers (code: 010701)
Reinforced tool holder for K-DUCER series screwdrivers (code: 010703)
Universal Tool Holder for any screwdriver (max diametre 47 mm) (code: 010695/UNI)
Folding and Linear Positioning Arms
| Model | Code | Max Torque Nm | Min Reach mm | Max Reach mm | Min distance between screws at max extension |
|---|
| LINAR1/K-TLS | 010681/K-TLS | 25 | 184 | 665 | 6 mm |
| LINAR2/K-TLS | 010682/K-TLS | 50 | 184 | 665 | 6 mm |
| LINART/K-TLS | 010683/K-TLS | 25 | 114 | 740 | 7 mm |
LINAR1/TLS1
2D2D expl3D | 010681/TLS1 | 25 | 184 | 665 | 6 mm |
LINAR2/TLS1
2D2D expl3D | 010682/TLS1 | 50 | 184 | 665 | 6 mm |
LINART/TLS1
2D2D expl3D | 010683/TLS1 | 25 | 114 | 740 | 7 mm |
Linear Positioning Arms with Autoadvance Kit
| Model | Code | Max Torque Nm | Piston Stroke mm | Min Reach mm | Max Reach mm | Min distance between screws (max extension) |
|---|
| LINAR2/K-TLS/A | 010682/K-TLS/A | 50 | 0 - 50 | 184 | 665 | 6 |
LINAR2/TLS1/A
2D3D | 010682/TLS1/A | 50 | 0 - 50 | 184 | 665 | 6 |
The Autoadvance kit can be supplied separately (code: 020099)
Telescopic Positioning Arms
| Model | Code | Max Torque Nm | Min Reach mm | Max Reach mm | Min distance between screws at max extension |
|---|
| CAR281/K-TLS | 010663/K-TLS | 25 | 490 | 950 | 9 mm |
| CAR282/K-TLS | 010664/K-TLS | 25 | 730 | 1650 | 15 mm |
| CAR501/K-TLS | 010665/K-TLS | 50 | 490 | 950 | 9 mm |
| CAR502/K-TLS | 010666/K-TLS | 50 | 730 | 1650 | 15 mm |
CAR281/TLS1
2D2D expl3D | 010663/TLS1 | 25 | 490 | 950 | 9 mm |
CAR282/TLS1
2D3D | 010664/TLS1 | 25 | 730 | 1650 | 15 mm |
CAR501/TLS1
2D3D | 010665/TLS1 | 50 | 490 | 950 | 9 mm |
CAR502/TLS1
2D3D | 010666/TLS1 | 50 | 730 | 1650 | 15 mm |
Suspended Positioning Arms
| Model | Code | Max Torque Nm | Arm Weight kg | Vertical Stroke Z mm | Vertical Stroke X mm | Vertical Stroke Y mm |
|---|
| SAR15 XYZ/K-TLS | 010690/XYZ/K-TLS | 15 | 8 | 885 | 692 | 376 |
| SAR15 XYZ/TLS1 | 010690/XYZ/TLS1 | 15 | 8 | 885 | 692 | 376 |
Tool holders for SAR arm:
Tool holder for PLUTO and RAF series inline screwdrivers (code: 010695)
Tool holder for FAB, NATO & MITO series inline screwdrivers (code: 010698)
Tool holder for right angle PLUTO screwdrivers (up to 15 Nm) (code: 010695/P)
Universal Tool Holder for any screwdriver (max diametre 47 mm) (code: 010695/UNI)
--------
Either of the following cables must be specified at time of purchase of the TLS:
Cable to connect TLS system to EDU1FR/SG controller (code: 260003/1)
Cable to connect TLS system to EDU1BL/SG, EDU2AE, EDU2AE/HPro, EDU2AE/TOP or EDU2AE/TOP/TA controller (code: 260004/1)
Folding and Linear Torque Reaction Arms
Model: PA2KOL
2D 2D expl Misc 3D |
|---|
| Code: 010600 |
| Arm Weight kg: 2.5 |
| Max Payload kg: 1.5 |
| Min Reach mm: 440 |
| Max Reach mm: 640 |
| Max Torque Nm: 20 |
Model: PA7KOL
2D 2D expl Misc 3D |
|---|
| Code: 010602 |
| Arm Weight kg: 4.2 |
| Max Payload kg: 10* |
| Min Reach mm: 500 |
| Max Reach mm: 950 |
| Max Torque Nm: 50 |
Model: PS7KOL
2D 2D expl Misc 3D |
|---|
| Code: 010603 |
| Arm Weight kg: 5.3 |
| Max Payload kg: 10* |
| Min Reach mm: 300 |
| Max Reach mm: 1000 |
| Max Torque Nm: 50 |
Model: LINAR1
2D 2D expl Misc 3D |
|---|
| Code: 010681 |
| Arm Weight kg: 1.5 |
| Max Payload kg: 1.5 |
| Min Reach mm: 184 |
| Max Reach mm: 665 |
| Max Torque Nm: 25 |
Model: LINAR2
2D 2D expl Misc 3D |
|---|
| Code: 010682 |
| Arm Weight kg: 1.5 |
| Max Payload kg: 1.5 |
| Min Reach mm: 184 |
| Max Reach mm: 665 |
| Max Torque Nm: 50 |
Model: LINART
2D 2D expl Misc 3D |
|---|
| Code: 010683 |
| Arm Weight kg: 1.6 |
| Max Payload kg: 1.4 |
| Min Reach mm: 114 |
| Max Reach mm: 740 |
| Max Torque Nm: 25 |
* Required payload is to be specified with order
Linear Torque Reaction Arms with Autoadvance Kit
| Model: LINAR2/A |
|---|
| Code: 010682/A |
| Arm Weight kg: 6.1 |
| Piston Stroke mm: 0 - 50 |
| Min Reach mm: 184 |
| Max Reach mm: 665 |
| Max Torque Nm: 50 |
The Autoadvance kit can be supplied separately (code: 020099)
Telescopic Torque Reaction Arms
Model: CAR101
2D 2D expl Misc 3D |
|---|
| Code: 010661 |
| Arm Weight kg: 0.20 |
| Max Payload kg: 2.7 |
| Min Reach mm: 549 |
| Max Reach mm: 906 |
| Max Torque Nm: 10 |
Model: CAR281
2D 2D expl Misc 3D |
|---|
| Code: 010663 |
| Arm Weight kg: 0.60 |
| Max Payload kg: 2.7 |
| Min Reach mm: 490 |
| Max Reach mm: 950 |
| Max Torque Nm: 25 |
Model: CAR282
2D 2D expl Misc 3D |
|---|
| Code: 010664 |
| Arm Weight kg: 0.75 |
| Max Payload kg: 2.7 |
| Min Reach mm: 730 |
| Max Reach mm: 1650 |
| Max Torque Nm: 25 |
Model: CAR501
2D 2D expl Misc 3D |
|---|
| Code: 010665 |
| Arm Weight kg: 0.65 |
| Max Payload kg: 2.7 |
| Min Reach mm: 490 |
| Max Reach mm: 950 |
| Max Torque Nm: 50 |
Model: CAR502
2D 2D expl Misc 3D |
|---|
| Code: 010666 |
| Arm Weight kg: 0.80 |
| Max Payload kg: 2.7 |
| Min Reach mm: 730 |
| Max Reach mm: 1650 |
| Max Torque Nm: 50 |
Suspended Torque Arms
Model: SAR15 Z
2D 2D expl |
|---|
| Code: 010690/Z/5 |
| Arm Weight kg: 1.2 |
| Max Payload kg: 1.8 |
| Vertical Z Stroke mm: 364 |
| Horizontal X Stroke mm: - |
| Lateral Y Stroke mm: - |
| Max Torque Nm: 15 |
Model: SAR15 XZ 85
2D 2D expl Misc 3D |
|---|
| Code: 010690/XZ/85 |
| Arm Weight kg: 1.2 |
| Max Payload kg: 1.8 |
| Vertical Z Stroke mm: 364 |
| Horizontal X Stroke mm: 692 |
| Lateral Y Stroke mm: - |
| Max Torque Nm: 15 |
Model: SAR15 XYZ 855
2D 2D expl Misc 3D |
|---|
| Code: 010690/XYZ/855 |
| Arm Weight kg: 1.7 |
| Max Payload kg: 1.3 |
| Vertical Z Stroke mm: 885 |
| Horizontal X Stroke mm: 692 |
| Lateral Y Stroke mm: 376 |
| Max Torque Nm: 15 |
Tool holders for SAR arms:
Tool holder for PLUTO and RAF series inline screwdrivers (code: 010695)
Tool holder for FAB, NATO & MITO series inline screwdrivers (code: 010698)
Tool holder for right angle PLUTO screwdrivers (up to 15 Nm) (code: 010695/P)
Tool holder for K-DUCER series screwdrivers (code: 010701)
Reinforced tool holder for K-DUCER series screwdrivers (code: 010703)
Universal Tool Holder for any screwdriver (max diametre 47 mm) (code: 010695/UNI)
Folding and Linear Positioning Arms
| Model: LINAR1/K-TLS |
|---|
| Code: 010681/K-TLS |
| Max Torque Nm: 25 |
| Min Reach mm: 184 |
| Max Reach mm: 665 |
| Min distance between screws at max extension: 6 mm |
| Model: LINAR2/K-TLS |
|---|
| Code: 010682/K-TLS |
| Max Torque Nm: 50 |
| Min Reach mm: 184 |
| Max Reach mm: 665 |
| Min distance between screws at max extension: 6 mm |
| Model: LINART/K-TLS |
|---|
| Code: 010683/K-TLS |
| Max Torque Nm: 25 |
| Min Reach mm: 114 |
| Max Reach mm: 740 |
| Min distance between screws at max extension: 7 mm |
Model: LINAR1/TLS1
2D 2D expl Misc 3D |
|---|
| Code: 010681/TLS1 |
| Max Torque Nm: 25 |
| Min Reach mm: 184 |
| Max Reach mm: 665 |
| Min distance between screws at max extension: 6 mm |
Model: LINAR2/TLS1
2D 2D expl Misc 3D |
|---|
| Code: 010682/TLS1 |
| Max Torque Nm: 50 |
| Min Reach mm: 184 |
| Max Reach mm: 665 |
| Min distance between screws at max extension: 6 mm |
Model: LINART/TLS1
2D 2D expl Misc 3D |
|---|
| Code: 010683/TLS1 |
| Max Torque Nm: 25 |
| Min Reach mm: 114 |
| Max Reach mm: 740 |
| Min distance between screws at max extension: 7 mm |
Linear Positioning Arms with Autoadvance Kit
| Model: LINAR2/K-TLS/A |
|---|
| Code: 010682/K-TLS/A |
| Max Torque Nm: 50 |
| Piston Stroke mm: 0 - 50 |
| Min Reach mm: 184 |
| Max Reach mm: 665 |
| Min distance between screws (max extension): 6 |
Model: LINAR2/TLS1/A
2D 2D expl Misc 3D |
|---|
| Code: 010682/TLS1/A |
| Max Torque Nm: 50 |
| Piston Stroke mm: 0 - 50 |
| Min Reach mm: 184 |
| Max Reach mm: 665 |
| Min distance between screws (max extension): 6 |
The Autoadvance kit can be supplied separately (code: 020099)
Telescopic Positioning Arms
| Model: CAR281/K-TLS |
|---|
| Code: 010663/K-TLS |
| Max Torque Nm: 25 |
| Min Reach mm: 490 |
| Max Reach mm: 950 |
| Min distance between screws at max extension: 9 mm |
| Model: CAR282/K-TLS |
|---|
| Code: 010664/K-TLS |
| Max Torque Nm: 25 |
| Min Reach mm: 730 |
| Max Reach mm: 1650 |
| Min distance between screws at max extension: 15 mm |
| Model: CAR501/K-TLS |
|---|
| Code: 010665/K-TLS |
| Max Torque Nm: 50 |
| Min Reach mm: 490 |
| Max Reach mm: 950 |
| Min distance between screws at max extension: 9 mm |
| Model: CAR502/K-TLS |
|---|
| Code: 010666/K-TLS |
| Max Torque Nm: 50 |
| Min Reach mm: 730 |
| Max Reach mm: 1650 |
| Min distance between screws at max extension: 15 mm |
Model: CAR281/TLS1
2D 2D expl Misc 3D |
|---|
| Code: 010663/TLS1 |
| Max Torque Nm: 25 |
| Min Reach mm: 490 |
| Max Reach mm: 950 |
| Min distance between screws at max extension: 9 mm |
Model: CAR282/TLS1
2D 2D expl Misc 3D |
|---|
| Code: 010664/TLS1 |
| Max Torque Nm: 25 |
| Min Reach mm: 730 |
| Max Reach mm: 1650 |
| Min distance between screws at max extension: 15 mm |
Model: CAR501/TLS1
2D 2D expl Misc 3D |
|---|
| Code: 010665/TLS1 |
| Max Torque Nm: 50 |
| Min Reach mm: 490 |
| Max Reach mm: 950 |
| Min distance between screws at max extension: 9 mm |
Model: CAR502/TLS1
2D 2D expl Misc 3D |
|---|
| Code: 010666/TLS1 |
| Max Torque Nm: 50 |
| Min Reach mm: 730 |
| Max Reach mm: 1650 |
| Min distance between screws at max extension: 15 mm |
Suspended Positioning Arms
| Model: SAR15 XYZ/K-TLS |
|---|
| Code: 010690/XYZ/K-TLS |
| Max Torque Nm: 15 |
| Arm Weight kg: 8 |
| Vertical Stroke Z mm: 885 |
| Vertical Stroke X mm: 692 |
| Vertical Stroke Y mm: 376 |
| Model: SAR15 XYZ/TLS1 |
|---|
| Code: 010690/XYZ/TLS1 |
| Max Torque Nm: 15 |
| Arm Weight kg: 8 |
| Vertical Stroke Z mm: 885 |
| Vertical Stroke X mm: 692 |
| Vertical Stroke Y mm: 376 |
Tool holders for SAR arm:
Tool holder for PLUTO and RAF series inline screwdrivers (code: 010695)
Tool holder for FAB, NATO & MITO series inline screwdrivers (code: 010698)
Tool holder for right angle PLUTO screwdrivers (up to 15 Nm) (code: 010695/P)
Universal Tool Holder for any screwdriver (max diametre 47 mm) (code: 010695/UNI)
--------
Either of the following cables must be specified at time of purchase of the TLS:
Cable to connect TLS system to EDU1FR/SG controller (code: 260003/1)
Cable to connect TLS system to EDU1BL/SG, EDU2AE, EDU2AE/HPro, EDU2AE/TOP or EDU2AE/TOP/TA controller (code: 260004/1)
